ARTA 122 NANO - Scientific Industrial Corporation DELTA-TEST / Electrical Discharge Machine Tools (EDM) and Technologies ARTA

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ARTA 122 NANO

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Products and Service \ Wire EDM \ ARTA 122 NANO

Ultra Precision 2 Axis Wire EDM Machine ARTA 122 NANO


    Designed specifically for solving problems of high-precision processing standard (diameter 0.1-0.3 mm), and a special thin wires (diameter of from 0.01 mm = 10 µm). Provides the minimum width of the cut groove is less industry is 20 µm. Is used in the production of micropetala microwave equipment, items, devices, nanotechnology products increased accuracy.

    Discrete positioning (as specified in the control program): 100 nanometers (100 nm = 0,1 µm)
    Resolution interpolation (step movements): 10 nanometers (10 nm = 0,01 µm) !

    Technical features:

  • X, Y axes: Linear Guideways, Ballscrew Ultra Precision Class (THK, Japan)

  • The feedback system (axes X,Y) on the basis of high-speed optical linear encoders with an accuracy of position of 0.1 μm (Renishaw)

  • Generator with microprocessor control and tracking of single pulses (provides a current pulse duration of 0.1 μs and a frequency up to 200 kHz)

  • Winding / Tension Wire Mechanism with the use of ultra-precise marker of waste wire and special brake clutch

  • Refrigerator thermostat (Cooler) to automatically maintain the desired temperature of the working fluid

     General Technical Parameters:

Machine

ARTA 122 NANO

Type of machining

Submerged Type (Worktank with Lifting Mechanism) Wire cut machining

Number of Axis

2 (X, Y)
(optionaly up to 3 - with additional rotatory W Axis)

Maximum Workpiece Dimensions (W x D x H)

250 x 160 x 80 mm

X - Axis Travel
Y - Axis Travel

125 mm
200 mm

Wire Material

brass / copper / tungsten / molybdenum

Available Wire Diameters

0,01-0,3

Spool Type (weight)

DIN125 (4 kg) / P5 (5 kg) and other types

Wire Guides

2 Sets of Brackets:
1) with Diamond Guides (Natural Diamond), Spesial Nozzles for the Focused Pumping Spark Gap; to Work Effectively with Wires d=0,10-0,30 mm;
2) with Ceramic V-shaped Guides; to Work with Wires diameter less than 0,10 mm

Achievable Precision Machining

+/- 3 µm

X, Y Axis Working Step

0,01...0,1 µm
(depending on the current speed of the working movement)

Resolution of Positioning (in CNC program)

0,1 µm

Digital Numerical Control of All Machine Subsystems

- Wire Circuit;
- Pulse Generator;
- Filtration / Dielectric System;
- Worktank Lifting Mechanism

Dielectric

Deionized Water

Dimensions of the Machine (W x D x H)
Total Weight of Equipment (without Filtration and Dielectric system)

1300 x 920 x 1600 mm
830 kg

Hydraulic (Dielectric) Unit ARTA-SV31:
- Dimensions (W x D x H)

- Weight
(without water)


1050 x 950 x 1270 mm
140
kg

Cooler:
- Dimensions (W x D x H)

- Weight


450 x
370 x 570 mm
31
kg

Input Voltage

220 V

Maximum Energy Consumption

5,0 kVA

     Specification (Standard):

Machine

ARTA 122 NANO

Numerical control System

model: ARTA-2.9

Standard Functions

- Complete Measuring Cycles for Workpiece and Wire-Electrode Setup
- Complete Information on Job in Progress including Graphics
- Programming during Machining Process
- Automatic Storing of All Settings in Case of Power Failure (including Emergency) with Automatic Recovery of Interrupted Tasks
- Built-in Help and Technology Library

Display

19" TFT

NC Programming

- Built-in editor
- CAD-CAM System (including FriCAD / to be installed on a workplace programmer)

NC Program Input

- External USB Flash-Drive
- On-board USB Flash-Disk
- Ethernet

System Components

Industrial Computers and Controllers (Service Life Of Not Less Than 10 Years)

Smart Pulse Generator

model: ARTA-5M NANO

Element Base, Architecture

MOS Transistors Based Power Modules with Spark Gap Direct Switching System (Microprocessor Control of All Parameters with 32-bit Microcontroller)

Maximum Cutting Speed (Steel)

140 mm2/min

Roughness Ra:
- First Cut (no less)
- Maximum Achievable


1,5 µm
0,
4 µm

Basic Features

- machining is possible in ordinary water (without deionization)
- wide range of adjustment of parameters of technological pulses (including provides machining of special materials (magnets, graphite, PCD and others) and applying of very thin wires diameter from 10 µm)
- fast adaptive protection system of wire breakages on the basis of microprocessor control
-digital setting pulses from functional keyboard CNC system and through technological control program commands

Hydraulic (Dielectric) Unit

model: ARTA-SV31 (320 l)

Basic Features

- on the basis of reliable noiseless circulation pumps and pumping (GRUNDFOS)
-3 outline: cleaned through the filter cartridge, water supply high pressure in the treatment zone, the deionization circuit
- automatic control by CNC system

Type of Filters

Paper (ETF-4);
set of spare parts of Hydraulic
Unit includes 1 set (6pcs.) filters ETF-4

Cooler (of the working fluid)

- Condensing Type (coolant: Freon 407C)
- D
igital System to Automatically Maintain a Predetermined Temperature of the Working Fluid

 

Mechanism of Movement (X, Y axes)

Linear Guideways Precision Class, Precision Ballscrew (THK, Japan)

Feedback System X, Y axes

On the Basis of High-Speed Optical Linear Encoders with a Resolution of 0.1 µm (Renishaw)

Winding / Tension Wire Mechanism

On the Basis of the Powder Brake Clutch, Gear Motor; Microprocessor Control of All Parameters by CNC System

Wire Guides

1 (one) Set of Diamond Guides (Wire Diameter Defined by the Customer);
Typical Diameters, mm: 0,10/ 0,15/ 0,20/ 0,25/ 0,30;
Set of Spare Parts Includes 1 (one) Spool Wire (4kg) under the Diameter of the Customer

1 (one) Set of Ceramic V-shaped Guides; Wire Diameter Defined by the Customer from 0,01 to 0,10 mm)

Tank Lifting Mechanism

On the Basis of Actuator with low noise and Guides CAMOZZI

Spare parts, Documentation

Spare Parts Kit (Set of Consumables for an Initial Period, Spare Parts, Tools and Others), Documentation Kit; Quality Certificate

Additional Remote Control

+
(Included)

CAM System FriCAD (for AutoCAD)

+
(Included)

The Basic Cost of the Machine Includes

- Transport Packaging is Basic and Additional Sets
- Customer Training
- Warranty for 24 months

 
 
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